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JM-801

Head/Tail Cutting & Gutting Machine

Main Benefits

  • Capacity: 110 fish/min.
  • Multi-especies.
  • Wide working range.
  • Straigh an precise cut of head and tail for maximun yield.
  • Gutting vacuum system.
  • Simple and convenient fish loading.
  • Ergonomic design and safe handling.
  • Easy maintenance and cleaning.

This machine processes...

Rock Cod, Atlantic mackerel, and morphologically similar species.

The JOSMAR JM-801 has been designed for head&tail cutting and gutting of rock cod, mackerel and morphologically similar species, both onboard fishing vessels and onshore factories.

 

Specifications:

  • Applications: Rock cod, Atlantic mackerel, and similar species.
  • Throughput rate: 110 fish/minute.
  • Working range: From 200 up to 300 mm of total length.
  • Fish thickness: 70 mm.
  • Head cutting knife: Ø 273 mm.
  • Type of cut: Straight.
  • Vacuum gutting system:
    • Guts collection and accumulation tank equipped with a cleaning system.
    • Pump and vacuum pump can be integrated with the machine chassis or separated.
  • Manufacture: Robust design in AISI-316 stainless steel.
  • Safety: Provided with an emergency stop device. The machine complies with CE quality and safety regulations.
  • Operators: Up to 2 persons.

 

Optional equipment:

  • Working platform: Adjustable in height according to the installation needs.

Available options:

  • Electric and hydraulic version.

Available machine configurations:

  • Right-hand Machine, MOD. JM-801-RH.
  • Left-hand Machine, MOD. JM-801-LH.

 

jm-801-x2-operarios-lr.png

 

The main feature of the JM-801 Head&Tail Cutting, Gutting Machine is its simple operation.

 

  • The fish is placed in the bucket of the transport pocket, with the head towards the operator and the belly towards the cutting knife.

  • The machine has a guiding device that allows the operator to position the fish precisely where the knife will cut the head.

  • Next, the fish is carried by the conveyor belt in a controlled way to the rotating knife, where a straight and precise cut is performed, and the head is separated from the fish trunk.

  • The machine has a system for blocking and holding the fish during the heading process.

  • The device consists of a  polyurethane toothed belt, whose position is adjusted to the thickness of the fish, holding it in place during the head cutting process.

  • Fish head falls through a chute, and the conveyor carries the fish trunk towards the gutting section of the machine.

  • The gutting system is equipped with a vacuum system to suck up the guts. When the fish trunk arrives at the guts extraction point, the vacuum sucking system is activated by means of a mechanical device.

  • The guts are sucked through a pipe placed just in front of the open belly cavity of the fish. The pipe is connected with the accumulation tank.

  • The guts collection and accumulation tank is equipped with a cleaning system. When the tank is full, a pilot lights up, the machine stops, and the accumulated guts are emptied through a hatch and a drain valve.

  • The vacuum is generated by a vacuum pump, which is connected to the guts collecting tank.

  • The vacuum pump and the guts sucking & accumulation tank are installed underneath the machine in the frame.

     

    • Optionally, the vacuum kit (pump and vacuum tank) can be placed separated from the machine, both to avoid the noise of the pump in the fish processing area, and to store and unload the guts in a suitable place.

  • Once the fish is eviscerated, continues towards the knife that cuts the tail. The position of this blade can be adjusted for optimum performance. The tails are evacuated through a specific chute.
  • A team of 2 operators can process up to 110 fish/minute as long as the operator has a continuous feed to this workstation.

  • A robust machine that allows working in demanding environments such as onboard fish processing plants.

 

 

 

JM-801 HEAD/TAIL CUTTING & GUTTING MACHINE
Type of cut:Straight.
Throughput rate (*):110 fish/min.
Working range:From 200 up to 300 mm of total length.
Maximum thickness:70 mm.
Knife:Ø 273 mm.
Distance between flights:102 mm.
Length of loading area:1600 mm.
Operators:Up to 2 persons.
APPROX. DIMENSIONS.
Medidas (LxWxH):3030 x 817 x 1342 mm.
Packaging (LxWxH):3250 x 1050 x 1500 mm.
Net weight:240 kg.
Gross weight:325 Kg.
MATERIALS
Housing and structure:Aisi-316 stainless steel, corrosion-resistant materials and food-grade plastics.
Knife:Special high-strength steel.
CONSUMPTION
Water:4-6 l/min.
Water pressure:2-3 bar.
VACUUM SUCTION SYSTEM
Vacuum kit:Included in scope of supply.
Guts accumulation tank:Included in scope of supply.
Vacuum pump:Included in scope of supply.
Drive:Electric motor.
Power:5,50 kW
Electricity:3x400V+N+PE/50 Hz.
ELECTRIC VERSION – MODEL JM-801-E
Machine drive:Electric motors (conveyors & knife).
Total power:0,60 kW
Electricity:3x400V+N+PE/50 Hz
HYDRAULIC VERSION – MODEL JM-801-H
Machine drive:Hydraulic motors (conveyors & knife).
Hydraulic oil flow:35 l/min.
Maximum operating pressure:85 bar.
INCLUDED COMPLEMENTS
Fish feeding try:Included in scope of supply.
Tail-cutter:Included in scope of supply.
Tail-cutter, electric version:
Drive:Electric motor.
Power:0,37 kW.
Electricity:3x400V+N+PE/50Hz
Tail-cutter, hydraulic version:
Drive:Hydraulic motor.
Hydraulic oil flow:5 l/min.
Max. operating pressure:85 bar.
AVAILABLE CONFIGURATIONS:
Right-hand machine
MOD. JM-801-(E/H)-RH:
Left-hand machine
MOD-JM-801-(E/H)-LH:
Yes.

Yes.
(*) Depending on the fish condition and the skill of the operators.

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